OKInstant, wherever you are
Email, Telegram and WhatsApp at the very moment a NOK occurs, with the photo and the reason. To whoever you choose: quality, maintenance, the shift manager or the whole team at once.
Excellence, beyond the standard
Your whole line,
under control.
Machine vision, cobot robotics, data, AI, continuous improvement, consulting and maintenance for food, pharma and beverage plants. One technical partner for the whole operation: we design, program and guarantee every installation.
- Team
- 25 yearsof experience in packaging lines
- Installations
- In productiondairy, juices, stocks and more
- NOK alert
- Instantby email, Telegram and WhatsApp, with the photo
What we do
Seven divisions, one goal: operational excellence
A technical team supports every project from start to finish, with a single person in charge who knows your line: the same contact from the study to the follow-up.
01 · Vision
Machine vision inspection
100 % of packs checked with HIKROBOT cameras, classic vision or deep learning: dates, batches, closures, seals, labels and counting.
02 · Automation
Automation and robotics
We automate processes, optimise existing automation, modernise legacy systems and use DOBOT cobots for repetitive tasks.
03 · Data
Production data
Our Sentinel PLUS software: OEE, downtime, waste and reports per shift, day or week, with full history and CSV export.
04 · AI
Applied artificial intelligence
Deep learning, a virtual production analyst, an assistant that knows your machine manuals, and custom applications.
05 · Maintenance
Predictive maintenance
Sensors and AI to get ahead of breakdowns, with MTTR and MTBF measured.
06 · Continuous improvement
Continuous improvement
Measurable targets, weekly follow-up and adjustments: less waste and more output with the same resources.
07 · Consulting
Organisational and technical consulting
Shifts, changeovers, bottlenecks and digitalisation projects, seen through the eyes of people who have run production lines.
Your project
Something not on the list?
Tell us what your line needs. If it adds value, we will study it and make it happen.
Let’s talk →Why TIVOX
What your plant gets when it works with us
A system designed to support the whole operation: quality, production, maintenance and management. Everything is configurable, and we adapt to each customer's real needs, not the other way round. And we cover the gap that often lies between the major machinery manufacturers and the service providers: what your line needs and nobody quite resolves, we resolve, tailored to you.
On demand, per shift, day or week
Production reports by email, at the frequency and to the recipients you choose.
Your data, always to hand
Access to the full inspection history and CSV download for your quality team, your ERP or your spreadsheets.
Everything that passes the camera
Every pack is logged. NOK images are kept for as long as you decide; by default, for the product's entire shelf life.
Fully configurable, flexible development
Recipes, thresholds, alerts and reports are set up for your plant. If a new tool is needed, we program it.
Every installation, guaranteed
We tell you up front what can be detected, and we stand behind what we install until it works as agreed.
Less waste, product protected
Only what fails is rejected, the cause is found in minutes and the product reaches the end customer as it should.
AI with measurable results
In inspection, in reporting, in predictive maintenance or in an assistant that answers from your machines' manuals. Wherever you need it.
QualityEvidence of every reject for audits and complaints.
ProductionOutput and waste per shift, without waiting for Monday.
MaintenanceStoppages, MTTR and MTBF, and a warning before something fails.
OperationsContinuous improvement towards operational excellence.
Our own software · Sentinel PLUS
From the camera to the weekly report, a single system
We don't resell black boxes. We write our own software: what the camera sees, what the recipe decides, what quality and maintenance adjust and what management reads on Monday. OEE, downtime and waste →
- Tools
- As many as needed: OCR, counting, measurement, deep learning…
- Format changeover
- By recipe, in seconds and with user login
- Camera
- HIKROBOT smart cameras
- Retention
- As long as you decide (by default, the product's shelf life)
- History
- Access to the full history and CSV download
- Alert
- Instant, by email, Telegram and WhatsApp
- Stability
- Histogram and Gaussian bell curve for every measurement
- Prediction
- Deviations detected before a defect occurs
- Alarms
- When the process leaves its normal range
- View
- Every camera on one screen
- Status
- OK / NOK and last reading per camera
- Scale
- From one line to several plants
- Delivery
- By email, per shift, day or week
- Indicators
- Production, waste, OEE, stoppages, MTTR and MTBF
- Analysis
- Waste Pareto and AI analyst
Hardware
Why HIKROBOT?
Because we have built our tools around HIKROBOT, with all our software integrated on its SDK. And because their equipment has amply proven to us that it is reliable and robust enough for the demands of plants running 24/7.
They run the recipe we design for your pack, and Sentinel PLUS records every verdict with its image.
- Manufacturer
- HIKROBOT
- Trigger
- Photocell or encoder
- Communication
- Digital I/O, Modbus TCP
- Output
- Rejector and email alert
Applied AI
Artificial intelligence that works in your plant, not in a slide deck
We develop it and use it every day: on the line, in maintenance, in production data and in sales management. What works for us, we bring to your company, tailored to you.
Deep-learning vision and sensors that warn in advance
Defects that classic vision misses, and motors monitored with accelerometers and temperature probes.
An assistant that knows the manuals and an analyst that reads your data
Step-by-step guided diagnosis and reports that write themselves.
Bots and agents for sales management
Follow-ups, prospecting and communications that prepare themselves and go out with your approval.
Projects
Real work, on real lines
Our customers are food, beverage and pharmaceutical manufacturers, including key suppliers to Spain's leading grocery retailer.
- Through our cameras
- Millions of packs
- Waste from false positives
- −80%
Dairy · cartonLegible date, batch and time on every carton
OCR of best-before date, batch and packing time on aseptic cartons, rejecting packs when the print degrades and warning before the print head fails completely.
- Result
- No carton without a legible date
- Evidence
- Photo of every reject
Beverages · 6-packNot a single six-pack with five
Shrink-wrapped 6-packs. The customer was receiving market complaints about incomplete packs; with vision counting before shrink-wrapping, they have disappeared.
- Complaints about missing packs
- From many to zero
- Control
- Every 6-pack, before it leaves
Carton pack · sealingBottom seal, monitored by deep learning
With Nadir we detect sealing problems on the bottom of carton packs using deep learning, and process statistics anticipate deviations before they turn into defects.
- Detection
- Deep learning
- Prevention
- Deviation alarm
Next step
Send us a photo of the defect that is costing you money
With one image of a good pack and one of a bad one, we'll tell you within a few days whether it can be detected in-line, with which technique and how reliably. Feasibility tests are free of charge.