OK
Vision
Cobots
01 Hardware
Vision and cobots working on your line
- Smart IP67 camera, built-in lighting and ejector
- 100 % inspected, up to 24,000 packs/hour
- DOBOT cobots for repetitive tasks
Machine vision · Cobots · AI
Every product, audited. Full traceability.
Your line, under control.
Hardware, software and reporting from a single supplier: the machine that inspects 100 % of your packs and the cobots that take on the repetitive work, the software and SaaS that run them, and the AI that alerts you instantly and tells you every morning how your line performed.
Try it now, free and without signing up
Vision
Cobots
Your line,
02 Software · SaaS
Your plant live, on any screen
- Shop-floor screen with recipes per format
- Live OEE cockpit, in the cloud
- Every reject, with its photo and reason
- NOK · Line 1 Illegible date · with photo
- Waste 0.4 % above target
- Daily report In your inbox · 07:00
03 Reporting · AI
Alerts you instantly, reports every morning
- Alerts with photo by email, Telegram and WhatsApp
- Daily and weekly reports written by AI
- OEE, waste, stoppages and the machine to blame
What you see every day
The real screens of your line
What the operator sees, what quality adjusts and what management reads: in-line inspection, rejects with their photo, statistics, OEE and AI reports.
- Team
- 25 yearsof experience in packaging lines
- Installations
- In productiondairy, juices, stocks and more
- NOK alert
- Instantby email, Telegram and WhatsApp, with the photo
What we do best
Machine vision and collaborative robotics, from start to finish
We supply the equipment, program it for your product, install it on your line and stand behind it. A single supplier, from the study to the service.
01 · Machine vision
TIVOX Sentinel PLUS: the machine, the software and the service
A turnkey cabinet next to your line: inspection tunnel with IP67 smart camera and its own lighting, pneumatic rejector, industrial PC and touch screen. It inspects 100 % of packs, removes the faulty one with its photo and, with the SaaS subscription, gives you live OEE, AI reports every morning and the connected service.
- Tested up to 24,000 packs/hour
- ≥ 99 % detection committed on the defined defects
- You connect 230 V, air and network; equipment delivered in 45 to 60 working days, EXW
02 · Collaborative robotics
DOBOT cobots for repetitive tasks
Robots that work alongside people, without large safety fences, and are reprogrammed when the format changes: handling, machine tending and transfer between processes. From a simple station to a complete project, with engineering, programming, commissioning and warranty, and with machine vision when the robot has to find the part.
Our own software · Sentinel PLUS
From the camera to the weekly report, a single system
We don't resell black boxes. We write our own software: what the camera sees, what the recipe decides, what quality and maintenance adjust and what management reads in the weekly report. OEE, downtime and waste →
- Tools
- As many as needed: OCR, counting, measurement, deep learning…
- Format changeover
- By recipe, in seconds and with user login
- Camera
- HIKROBOT smart cameras
- Retention
- As long as you decide (by default, the product's shelf life)
- History
- Access to the full history and CSV download
- Alert
- Instant, by email, Telegram and WhatsApp
- Stability
- Histogram and Gaussian bell curve for every measurement
- Prediction
- Deviations detected before a defect occurs
- Alarms
- When the process leaves its normal range
- View
- Every camera on one screen
- Status
- OK / NOK and last reading per camera
- Scale
- From one line to several plants
- Delivery
- By email, per shift, day or week
- Indicators
- Production, waste, OEE, stoppages, MTTR and MTBF
- Analysis
- Waste Pareto and AI analyst
Hardware
Why HIKROBOT?
Because we have built our tools around HIKROBOT, with all our software integrated on its SDK. And because their equipment has amply proven to us that it is reliable and robust enough for the demands of plants running 24/7.
They run the recipe we design for your pack, and Sentinel PLUS records every verdict with its image.
- Manufacturer
- HIKROBOT
- Trigger
- Photocell or encoder
- Communication
- Digital I/O, Modbus TCP
- Output
- Rejector and email alert
Projects
Real work, on real lines
Our customers are food, beverage and pharmaceutical manufacturers, including key suppliers to Spain's leading grocery retailer.
- Through our cameras
- Millions of packs
- Waste on a dairy line
- −93%
Dairy · cartonLegible date, batch and time on every carton
OCR of best-before date, batch and packing time on aseptic cartons, rejecting packs when the print degrades and warning before the print head fails completely.
- Result
- No carton without a legible date
- Evidence
- Photo of every reject
Beverages · 6-packNo incomplete six-packs
Shrink-wrapped 6-packs. The customer was receiving market complaints about incomplete packs; with vision counting before shrink-wrapping, they have disappeared.
- Complaints about missing packs
- Reduced to zero
- Control
- Every 6-pack, before it leaves
Carton pack · sealingBottom seal, monitored by deep learning
With Nadir we detect sealing problems on the bottom of carton packs using deep learning, and process statistics anticipate deviations before they turn into defects.
- Detection
- Deep learning
- Prevention
- Deviation alarm
Let's speak your language
Who decides in your plant?
The same investment is assessed by five different profiles, each with their own questions. Choose yours.
General management
What it costs you not to act, and when you get it back
Every project starts with a number: what your line loses today in rejects, stoppages and complaints. We tell you up front what can be detected, and we stand behind what we install until it works as agreed.
- What you can check
- 25 years
- on packaging lines for food, beverage and pharma
- In production
- installations running in dairy, juices, broths and more
- Guarantee
- on what was agreed in writing before we start
Production and plant
Every hour of unnecessary rejects is lost output
Know the same day how each shift performed, its stoppages and their causes. Every NOK alert arrives instantly, with the photo, to whoever you choose.
- What you can check
- Per shift
- performance, OEE and waste without waiting for the weekly report
- Instantly
- NOK alert by email, Telegram and WhatsApp
- Free of charge
- the feasibility test with your packs
Quality
Evidence for every reject, with data that is valid for any audit
Every pack is recorded and the image of every NOK is kept for the product's whole shelf life. The statistics of each measurement (mean, spread, Cpk) warn you that the process is drifting before the first reject.
- What you can check
- 100%
- of packs inspected, not a sample
- Cpk per lane
- in the report that arrives every morning
- In writing
- what can be detected and how reliably, before we start
Maintenance
MTTR, MTBF and micro-stops: we speak the same language
It is installed and maintained by a team with years on packaging lines like yours. Stoppages with their cause, an alert before the breakdown and an assistant that finds the answer in your machines' manuals.
- What you can check
- Every stoppage
- with its cause and duration, no paper logs
- Before it fails
- predictive maintenance alert
- Your manuals
- searched by an assistant that cites the page
Engineering and purchasing
In phases, with a pilot before you commit
We start with a free remote feasibility test, using photos, videos or samples of your packs, and, if it convinces you, a pilot on one line. Everything is configurable and, if a new tool is needed, we build it. We cover the gap between the machine builder and the service provider.
- What you can check
- In phases
- test, pilot and rollout, each with its own decision
- Tailored
- recipes, thresholds, alerts and reports set to your plant
- Your data
- exportable as CSV for your ERP or Excel
More solutions
What else we do for your plant
Around vision and cobots, the same team helps you with production data, AI, maintenance, continuous improvement, consulting and training.
01 · Automation
Automation and robotics
We automate processes, optimise existing automation, modernise legacy systems and use DOBOT cobots for repetitive tasks.
02 · Data
Production data
Our Sentinel PLUS software: OEE, downtime, waste and reports per shift, day or week, with full history and CSV export.
03 · AI
Applied artificial intelligence
Deep learning, a virtual production analyst, an assistant that knows your machine manuals, and custom applications.
04 · Maintenance
Predictive maintenance
Sensors and AI to get ahead of breakdowns, with MTTR and MTBF measured.
05 · Continuous improvement
Continuous improvement
Measurable targets, weekly follow-up and adjustments: less waste and more output with the same resources.
06 · Consulting
Organisational and technical consulting
Shifts, changeovers, bottlenecks and digitalisation projects, seen through the eyes of people who have run production lines.
07 · Training
TIVOX Academy: AI training
Hands-on workshops for management, quality, production, maintenance and office teams, using your own line's data.
Your project
Let’s talk →
Something not on the list?
Tell us what your line needs. If it adds value, we will study it and make it happen.
Coming soon
Discover TIVOX Academy
TIVOX Academy
AI training for your team, with its own online classroom
Hands-on workshops for management, quality, maintenance and office teams. Very soon with a classroom for learners: programme, mobile check-in, assessment and certificate.
Applied AI
Artificial intelligence that works in your plant, not in a slide deck
We develop it and use it every day: on the line, in maintenance, in production data and in sales management. What has delivered results in our own company, we bring to yours, tailored to you.
Deep-learning vision and sensors that warn in advance
Defects that classic vision misses, and motors monitored with accelerometers and temperature probes.
An assistant that knows the manuals and an analyst that reads your data
Step-by-step guided diagnosis and automatically generated reports.
Bots and agents for sales management
Follow-ups, prospecting and communications that are prepared automatically and go out with your approval.
Ask all your documentation
Each dot is a document. When you ask, the AI follows the threads, reads the documents it needs and answers saying where every figure comes from.
TIVOX ATLASLive
Five people from quality took the 8-hour workshop “Machine vision for quality” in September. Four passed the assessment; the fifth has the Cpk module pending.
Sources
- 1Outline of the machine vision for quality workshop
- 2Attendance record, 16/09
- 3Workshop assessments
Mock-up with demo data: documents, figures and questions are examples.
- MeasuredEvery run, on record
- Duration, cost, steps and outcome of every agent, every day. If it fails or stops halfway, it is flagged in red and the person responsible is alerted.
- LimitsLimits that cannot be exceeded
- Each agent has a maximum number of steps, time and spend. When it reaches it, it stops and reports it: the monthly spend never goes past the limit.
- LearnsEvery correction, a rule
- What a person changes or rejects, with the reason, becomes a rule the agent reads before it works again. Past mistakes are checked on every draft.
- ApprovalA person decides
- Anything for a customer or the public only goes out with “Approve”. “Reject” and “Edit” are one click away, by email, on screen or from a phone.
Why TIVOX
What your plant gets when it works with us
A system designed to support the whole operation: quality, production, maintenance and management. Everything is configurable, and we adapt to each customer's real needs, not the other way round. And we cover the gap that often lies between the major machinery manufacturers and the service providers: what your line needs and remains unresolved, we resolve, tailored to you.
Instant, wherever you are
Email, Telegram and WhatsApp at the very moment a NOK occurs, with the photo and the reason. To whoever you choose: quality, maintenance, the shift manager or the whole team at once.
On demand, per shift, day or week
Production reports by email, at the frequency and to the recipients you choose.
Your data, always to hand
Access to the full inspection history and CSV download for your quality team, your ERP or your spreadsheets.
Everything that passes the camera
Every pack is logged. NOK images are kept for as long as you decide; by default, for the product's entire shelf life.
Fully configurable, flexible development
Recipes, thresholds, alerts and reports are set up for your plant. If a new tool is needed, we program it.
Every installation, guaranteed
We tell you up front what can be detected, and we stand behind what we install until it works as agreed.
Less waste, product protected
Only what fails is rejected, the cause is found in minutes and the product reaches the end customer as it should.
AI with measurable results
In inspection, in reporting, in predictive maintenance or in an assistant that answers from your machines' manuals. Wherever you need it.
QualityEvidence of every reject for audits and complaints.
ProductionOutput and waste per shift, without waiting for the weekly report.
MaintenanceStoppages, MTTR and MTBF, and a warning before something fails.
OperationsContinuous improvement towards operational excellence.
Next step
Send us a photo of the defect that is costing you money
With one image of a good pack and one of a bad one, we will confirm within a few days whether it can be detected in-line, with which technique and how reliably. That is the diagnosis time, not the equipment delivery time. Feasibility tests are done remotely and free of charge; if a visit to your plant is needed, travel is charged separately.