OKPer shift, per day or per week
Production, rejects, stoppages and OEE by email, to whoever needs them and at the frequency you choose.
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Our own software · Sentinel PLUS
From pixel to the weekly report
A single system, written by us, covers the whole chain: the camera that inspects, the operator's screen, the plant control centre, the view across all plants and the report with OEE and AI analysis. Everything is configurable and adapts to the way your plant works.
- 01 · CameraHIKROBOTSees and scores every pack
- 02 · LineSentinel PLUS · NadirInspection, statistics, rejection and photo
- 03 · PlantZenithEvery camera on one screen
- 04 · CompanyHubAll plants and lines, in the cloud
- 05 · The whole operationAlerts, reports and AIEmail, Telegram, WhatsApp; OEE, stoppages, waste
The system, screen by screen
Sentinel PLUS SAAS, up and running
Reports with an AI analyst, daily analysis, plant cockpit, rejects with photos, shifts and live view: all in the same system.
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02 · In-line
Sentinel PLUS: the operator's screen
The live image with the inspection zones, the shift count and every tool with its score, accepted range and threshold. The operator can see why a pack is rejected. Thresholds can only be adjusted by the quality manager and maintenance, with their own login, and every change is logged.
- OCR, counting, edge measurement and AND/OR logic tools
- Recipes per format and users with permissions: the operator views, the quality manager and maintenance adjust
- Thumbnail of the latest NOK always in view
- Bypass mode with alert and logging
Evidence
Every NOK, with its photo and its reason
Tapping a reject opens the full-size image with the failed zone marked, the date and time, the frame number and the list of tools that didn't pass, with their score and accepted range.
- Traceability of everything that passes the camera
- NOK images kept for the product's entire shelf life
- Access to the history and CSV download
- Instant alerts by email, Telegram and WhatsApp
- The proof that IFS, BRCGS and your customer ask for when they complain
02 · Statistical process control
Nadir: the process, in numbers
Nadir applies statistics and deep learning to every pack that passes: it measures, calculates the mean and spread, and plots the Gaussian bell curve of each measurement. This shows whether the process is stable and detects drift before it turns into a defect. On carton packs, for example, it checks tube openings and seal quality.
- Histogram of every measurement, with mean, spread and limits
- Trends that warn of drift before rejection
- Seals and tube openings checked with deep learning
- The people you choose receive the photo of every NOK
03 · Plant · 04 · Company
Zenith and Hub: the whole plant and every plant
Zenith brings every camera in the plant onto one screen, with its status and the shift count. Hub receives a report every minute from each line and shows it on a live map: what is producing, how much it has produced, whether a camera has disconnected or someone has switched on bypass, and who has been alerted.
TIVOX HUBLiveLive map · one report per minute from every line
Live map · one report per minute from every line
- Producing
- Attention
- Stopped
Mock-up with demo data: customers, lines and figures are fictitious.
Line cockpit · OEE of every machine
Which machine stops your line, and what it costs you
With photocells between the machines and the Sentinel camera, the line cockpit follows the filler, capper, case packer, shrink wrapper or palletiser one by one: which is running, which has stopped by itself, which is starved of product and which is blocked by the one in front. Every lost minute is charged to the machine that caused it.
- OEE of the line and of every machine, with availability, performance, quality, MTBF and MTTR.
- The culprit of every stop, without asking the machines for signals or touching their programs.
- Micro-stops and stops kept apart: the brief stoppages that go unrecorded, now quantified.
05 · Management
Reports you can read in five minutes
Data from every camera becomes weekly and production reports: how much was made, how much was scrapped, how long the line was stopped and why. The virtual AI analyst summarises the week and points out where the margin is. OEE, downtime and waste →
Alerts and reports
Immediate alerts. The report, whenever you need it.
When something fails, the system alerts you at that very moment, on the channel each person normally uses, with the photo and the reason. And production reports arrive by email at the frequency the customer chooses.
@Email
[NOK] Line 1 · Packing time illegible (HHMMSS 75%, minimum 80). The line keeps running; pack rejected.
TGTelegram
TIVOX · NOK L1 · Frame #20128 · Tool 11 HHMMSS · 75.1%. 3 rejects in the last hour.
WAWhatsApp
Line 1 alert · Reject due to illegible time. Check the print head.
The full history, downloadable
Access to the inspection history and CSV download for quality, ERP or your own analysis.
Every alert, tailored to you
What triggers an alert, who receives it, on which channel and from how many rejects. Adjusted to each plant's real needs.
Integration
It integrates with your existing systems
Sentinel PLUS connects to the line PLC and to your plant systems. The data is yours and stays in your plant; the cloud only receives what you decide.
I/O and Modbus TCP
Trigger, rejector, stack light and line status.
OPC UA · SQL · CSV
Results and history to MES, ERP or your database.
Email, Telegram and WhatsApp
Instantly, with the photo, to quality, maintenance and the line manager.
Users and audit log
Every recipe or threshold change is logged with user and time.
FAQ
Answers to the most common questions
What is Sentinel PLUS?
Our own inspection and production data software. A single system covers the camera that inspects, the operator's screen, the plant control centre, the view of all plants and the report with OEE and AI analysis.
How is a reject notified?
Instantly, by email, Telegram or WhatsApp, with the photo and the reason. Each alert is set up to suit each person.
Does it integrate with my existing systems?
Yes: inputs and outputs, Modbus TCP, OPC UA, SQL and CSV. The whole history can be downloaded and production reports arrive by shift, by day or by week.
Demo
See it working with your packs or your product
We'll show you the complete system remotely or at your plant, with a recipe prepared for your format.