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Projects

Vision systems performing on the factory floor

Installations running at full capacity in food, beverages and pharma, including for key suppliers to Spain's leading grocery retailer. Here are a few: the problem, the solution and the result.

Through our cameras
Millions of packs
Waste from false positives
−80%
Sentinel PLUS screen: a milk carton with the date, batch and time zones inspected, good and rejected pack counters and each tool's thresholdDairy · carton

Legible date, batch and time on every carton

OCR of best-before date, batch and packing time on aseptic cartons, rejecting packs when the print degrades and warning before the print head fails completely.

Result
No carton without a legible date
Evidence
Photo of every reject
Camera screen counting five packs in a six-pack and flagging it as NGBeverages · 6-pack

Not a single six-pack with five

Shrink-wrapped 6-packs. The customer was receiving market complaints about incomplete packs; with vision counting before shrink-wrapping, they have disappeared.

Complaints about missing packs
From many to zero
Control
Every 6-pack, before it leaves
Nadir screen inspecting the bottom of a carton pack, with measurement histogramsCarton pack · sealing

Bottom seal, monitored by deep learning

With Nadir we detect sealing problems on the bottom of carton packs using deep learning, and process statistics anticipate deviations before they turn into defects.

Detection
Deep learning
Prevention
Deviation alarm

How we work

From the line visit to the accepted system

A vision project is won or lost in the first week, when you decide where the camera looks and with what lighting. That's why we start at your plant, not in a catalogue.

Feasibility

Site visit, samples of good and bad packs, and a lighting test. Free of charge.

A reasoned proposal

What can be detected, with what expected reliability, what falls outside the scope and what it costs.

Integration

Mounting, optics, lighting, trigger, rejector and communication with the PLC.

Commissioning

Tuning with real production, training and documentation.

Guarantee and continuous improvement

Guaranteed installation, remote support, threshold reviews, new formats and periodic reports.

Your project

What's yours?

Tell us about the line and the problem. We'll reply with a concrete proposal, not a catalogue.