OKWarning before the breakdown
The AI learns how each machine works and raises an alert on any abnormal behaviour.
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Maintenance · sensors and artificial intelligence
Predictive maintenance with AI: intervene before the stoppage
Most stoppages give warning first: a motor running hot, a bearing that vibrates, power consumption creeping up. We measure those signals, analyse them with artificial intelligence and plan the intervention before the line stops.
Predictive
From sensor data to work order
We install sensors where a breakdown has the greatest impact, collect data from your machines and your production, and the AI looks for the patterns that signal a failure. The result isn't just another chart: it's a clear alert telling you what to check and when.
- Temperature, vibration, power consumption sensors and more
- Automatic AI analysis of sensors, stoppages and rejects
- MTTR and MTBF measured, not estimated
- Instant alerts to maintenance, with the reason
Service for our systems
What we install, we maintain
A vision or data system needs looking after like any other machine. We support every installation from commissioning and throughout its working life.
- Commissioning and training for your team
- Remote support for our systems
- Regular review of thresholds and recipes: a vision system without maintenance ends up in bypass
- Your machines' manuals and documentation searchable with AI
AI applied to maintenance
Less time spent standing at the machine
Artificial intelligence doesn't replace the technician: it gives them the information sooner and better organised.
An assistant that knows the manuals
It searches the manuals, catalogues and diagrams for your machines and drives, and guides the diagnosis step by step.
Stoppages with a cause
When, how long and why the line stops, week by week, so you can tackle the costliest problems first.
How we start
Step by step, with results from the outset
- Visit and priorities: which machines stop most and what each stoppage costs.
- Sensors and data: we install what's needed and connect what you already have.
- Learning: the AI learns the normal behaviour of each piece of equipment.
- Alerts and planning: alerts to maintenance and scheduling of interventions.
- Continuous improvement: periodic review of what has been learned and of the results.
FAQ
Answers to the most common questions
Does it work with machines of any make?
Yes. The sensors and the analysis are independent of the machine manufacturer.
Do I need to replace my machines?
No. We add sensors where needed and make use of the data your machines and your line already generate.
Who carries out the interventions?
Your own maintenance team, using the information from the system.
Can we start with a single machine?
Yes, and that's what we recommend: start with the one that stops most often, measure the result and expand from there.
How is predictive maintenance carried out?
The signals that change before a failure (temperature, vibration, power consumption) are measured continuously, the system learns how they behave when the machine is healthy, and it raises an alert as soon as they start to drift, leaving time to plan the work into a scheduled stop. You can see it step by step in our predictive maintenance simulator.
What predictive maintenance techniques are there?
The most widely used are vibration analysis (bearings, imbalance, misalignment), temperature and thermography, motor current analysis, ultrasound and oil analysis. We choose the ones that suit each machine and add AI, which cross-checks those signals with stops and rejects to spot changes a fixed threshold misses.
What is predictive maintenance for motors?
Continuously monitoring the motor signals that change before a failure (vibration, temperature and current draw) to detect bearing wear, misalignment or imbalance in advance, so the repair or replacement happens in a planned stop instead of with the line unexpectedly down.
Let's talk about your plant
Which machine stops most often?
Tell us where your line is losing time. We'll suggest where to start and how to measure the result.